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Lubricators – Electrochemical

Perma Futura

Perma Futura
perma FUTURA is the ideal automatic lubrication system for areas that require hygiene or for harsh operating conditions which may lead to corrosion of metal lubrications or electronic systems. Its reliable operating principle is based on an electrochemical reaction. The lubrication period is determined by color coded activator screws. Depending on your applications requirement, you may choose to discharge 120cc in a period of 1, 3, 6 or 12 months. The activator screw generates pressure (max. 4 bar) which moves the piston forward and continuously injects small lubricant amounts into the lubrication point.

Product Overview

Product Characteristics

  • Single point lubrication
  • Transparent, plastic housing with integrated support flange
  • Non-corrosive and recyclable
  • Fully automatic, reliable, no maintenance
  • Works in any position, even underwater
  • Ambient temperature: 0° to 40° C / 32° to 104° F
  • Pressure build-up: max. 4 bar / 58 psi
  • Electrolyte liquid: environmentally friendly citric acid
  • Lubricant volume: 120cc (4.06 oz)
  • Four differently colored activating screws for 3 discharge periods:

    yellow = 1 month; green = 3 months; red = 6 months, gray = 12 months

Advantages

  • Improved safety and lower costs than manual lubrication
  • Controlled and consistent lubrication - small amounts in short intervals
  • Constant supply of fresh lubricant to bearing seals under high contamination conditions
  • No external power supply necessary
  • Three different discharge periods possible (120cc in 1, 3, 6 or 12 months)
  • Reliable supply of lubricant
  • Lubricant quality in the lubrication point is kept at a high level
  • Visible control of remaining lubricant via transparent housing
  • Can be mounted up to 3 feet away from the lubrication point with a flexible tube
  • Simple exchange by hand - no tools necessary
  • Can be used in Ex-proof areas

Benefits

  • Users can easily monitor the position of the lubricant delivery piston
  • Can be used in areas with harsh operating conditions and in hygienically sensitive areas
  • Prevents accidental grease contamination
  • Less lubricant consumption and material costs
  • Less workplace accidents
  • Uninterrupted operation
  • Reduces maintenance costs
  • Extends equipment service life
  • Increases workplace safety
  • Safe and reliable lubrication in dangerous areas

Applications


perma FUTURA is suitable for single point lubrication of roller and sliding bearings, sliding guides, open gears, gear racks, spindles, shaft seals, chains and other components. This lubrication system is ideal for use in areas that must be kept hygienically clean (e.g. food industry) and in environments which are highly corrosive.

Technical Data

Technical data
FUTURA
Housing design
Transparent plastic
Drive
Electrochemical
Discharge period
(at 20° C / 68° F general grease)
1, 3, 6, or 12 months
(activator screws with black sealing ring)
Lubricant volume
120cc (4.06 oz)
Ambient temperature
0 to 40° C / 32° to 104° F
Pressure build-up
Max. 4 bar / 58 psi


By tightening the activating screw the gas generator drops into the electrolyte fluid where it starts an electrochemical reaction that builds up pressure (up to 4 bar / 58 psi) and causes the piston to move forward. The lubricant is continuously injected into the lubrication point. The transparent casing permits easy monitoring of the amount of lubricant discharged. The lubrication period is determined by color activator screws (1, 3, 6, or 12 months).

Discharge periods FUTURA
Discharge period (months)
cc per day
Discharge period (months)
cc per day
Discharge period (months)
cc per day
Discharge period (months)
cc per day
Temp. average: 32° F
4
1
8
0.5
15
0.3
> 18
< 0.2
Temp. average: 50° F
2
2
5
0.8
8
0.5
18
0.2
Temp. average: 68° F
1
4
3
13
6
0.7
12
0.3
Temp. average: 86° F
0.8
5
2
2
3
1.3
6
0.7
Temp. average: 104° F
0.6
6.7
1
4
2
2
3
1.7
Activating screw
Type 1 (yellow)
Type 3 (green)
Type 6 (red)
Type 12 (grey)
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